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Evidence Guide: AURTTW003 - Carry out machining operations

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURTTW003 - Carry out machining operations

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to machine material

  1. Job requirements are determined from workplace instructions
  2. Machine and material information is sourced and interpreted
  3. Machining procedures and methods are analysed, and those most appropriate to the circumstances are selected
  4. Hazards associated with work are identified and risks managed
  5. Tools and equipment are selected and prepared for operation according to manufacturer specifications and workplace procedures
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine and material information is sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machining procedures and methods are analysed, and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with work are identified and risks managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are selected and prepared for operation according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up machinery prior to machining

  1. Components to be machined are positioned and clamped according to manufacturer specifications, workplace procedures and safety requirements
  2. Speed and feed that suit component materials are selected according to manufacturer specifications and workplace procedures
  3. Machine and components are set up according to industry standards and manufacturer current specifications for methods, equipment used and tolerances relative to component
Components to be machined are positioned and clamped according to manufacturer specifications, workplace procedures and safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Speed and feed that suit component materials are selected according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine and components are set up according to industry standards and manufacturer current specifications for methods, equipment used and tolerances relative to component

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine components

  1. Components are machined according to workplace procedures and safety requirements, and following machinery safe operating procedures
  2. Component is measured for size and finish according to manufacturer specifications and workplace procedures
  3. Size and finish are compared with specifications
  4. Machining is completed to required specifications according to workplace procedures and safety requirements, and following machinery safe operating procedures
Components are machined according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Component is measured for size and finish according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Size and finish are compared with specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machining is completed to required specifications according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work is to workplace expectations and component is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and component is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to machine material

  1. Job requirements are determined from workplace instructions
  2. Machine and material information is sourced and interpreted
  3. Machining procedures and methods are analysed, and those most appropriate to the circumstances are selected
  4. Hazards associated with work are identified and risks managed
  5. Tools and equipment are selected and prepared for operation according to manufacturer specifications and workplace procedures
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine and material information is sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machining procedures and methods are analysed, and those most appropriate to the circumstances are selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with work are identified and risks managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are selected and prepared for operation according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up machinery prior to machining

  1. Components to be machined are positioned and clamped according to manufacturer specifications, workplace procedures and safety requirements
  2. Speed and feed that suit component materials are selected according to manufacturer specifications and workplace procedures
  3. Machine and components are set up according to industry standards and manufacturer current specifications for methods, equipment used and tolerances relative to component
Components to be machined are positioned and clamped according to manufacturer specifications, workplace procedures and safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Speed and feed that suit component materials are selected according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine and components are set up according to industry standards and manufacturer current specifications for methods, equipment used and tolerances relative to component

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine components

  1. Components are machined according to workplace procedures and safety requirements, and following machinery safe operating procedures
  2. Component is measured for size and finish according to manufacturer specifications and workplace procedures
  3. Size and finish are compared with specifications
  4. Machining is completed to required specifications according to workplace procedures and safety requirements, and following machinery safe operating procedures
Components are machined according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Component is measured for size and finish according to manufacturer specifications and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Size and finish are compared with specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machining is completed to required specifications according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work is to workplace expectations and component is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and component is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to machine material

1.1 Job requirements are determined from workplace instructions

1.2 Machine and material information is sourced and interpreted

1.3 Machining procedures and methods are analysed, and those most appropriate to the circumstances are selected

1.4 Hazards associated with work are identified and risks managed

1.5 Tools and equipment are selected and prepared for operation according to manufacturer specifications and workplace procedures

2. Set up machinery prior to machining

2.1 Components to be machined are positioned and clamped according to manufacturer specifications, workplace procedures and safety requirements

2.2 Speed and feed that suit component materials are selected according to manufacturer specifications and workplace procedures

2.3 Machine and components are set up according to industry standards and manufacturer current specifications for methods, equipment used and tolerances relative to component

3. Machine components

3.1 Components are machined according to workplace procedures and safety requirements, and following machinery safe operating procedures

3.2 Component is measured for size and finish according to manufacturer specifications and workplace procedures

3.3 Size and finish are compared with specifications

3.4 Machining is completed to required specifications according to workplace procedures and safety requirements, and following machinery safe operating procedures

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and component is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to machine material

1.1 Job requirements are determined from workplace instructions

1.2 Machine and material information is sourced and interpreted

1.3 Machining procedures and methods are analysed, and those most appropriate to the circumstances are selected

1.4 Hazards associated with work are identified and risks managed

1.5 Tools and equipment are selected and prepared for operation according to manufacturer specifications and workplace procedures

2. Set up machinery prior to machining

2.1 Components to be machined are positioned and clamped according to manufacturer specifications, workplace procedures and safety requirements

2.2 Speed and feed that suit component materials are selected according to manufacturer specifications and workplace procedures

2.3 Machine and components are set up according to industry standards and manufacturer current specifications for methods, equipment used and tolerances relative to component

3. Machine components

3.1 Components are machined according to workplace procedures and safety requirements, and following machinery safe operating procedures

3.2 Component is measured for size and finish according to manufacturer specifications and workplace procedures

3.3 Size and finish are compared with specifications

3.4 Machining is completed to required specifications according to workplace procedures and safety requirements, and following machinery safe operating procedures

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and component is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

carry out machining operations on both ferrous and non-ferrous materials, using two of the following machines:

lathe

mill

surface grinder.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to carrying out machining operations, including operational risk assessment and treatments associated with:

electrical safety of machinery

machinery movement and operation

basic machining procedures, including:

sharpening and shaping tools

identifying worn and damaged cutting tools

mounting and positioning cutting tools

setting machining parameters to achieve job requirements and maximise tool life, including speeds and feeds

types and application of coolants and lubricants

measuring to specified tolerances and dimensions

procedures for machining using a lathe, mill and surface grinder, including:

clamping and mounting work pieces

setting speeds and feeds

machining ferrous and non-ferrous materials

requirements of Australian standards relevant to engine reconditioning, including:

AS4182 Automotive repairs – Code of practice for reconditioning reciprocating spark ignition engines

AS4427 Automotive repairs – Code of practice for reconditioning reciprocating compression ignition engines.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Tools and equipment must include:

two of the following machines:

lathe

mill

surface grinder

measuring equipment, including micrometers and vernier gauges.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including operational risk assessment and treatments associated with:

electrical safety of machinery

machinery movement and operation.

Materials must include:

ferrous metal

non-ferrous metal.